New demonstration system from I.S.T. Molchtechnik

By
on
A complex industrial system with stainless steel pipes, valves and a control display from I.S.T. Molchtechnik, shown on a whiteboard with a schematic diagram and markings such as "Tank Storage", "Manifold" and "Filling".

When planning pigging systems, it is important to select the best options from a wide range of different fittings and distributors. I.S.T. has designed a new demonstration system to not only show these options in theory, but also to demonstrate their practical functionality.

A single-pig and a twin-pig system are integrated, which can be controlled separately or together. Control is via a Siemens S7, communication with the sensors and actuators is via two different bus systems, which were chosen to illustrate the possibilities.

Close-up of an industrial connection and control unit with several black cables, connectors and modules mounted in an orderly fashion on metal components; green status LEDs indicate the operating status.

An Ethernet system from IFM and a Profinet system from Turck were installed here.

Two T-fittings, T40, were used in the single-pig system, one of which has a pig changeover function. In this system, the medium is first pumped through the pipeline. Once pumping is complete, the pig empties the pipe from the sending station to the receiving station. The pig is then returned to the sending station, where it is ready for the next pigging process.

A close-up of an industrial valve component with a lever, surrounded by metal pipes and electrical cables with connections. The device is labeled "I.S.T. Pigging Technology".

For the two-pig system, a T-piece was used as the sending station and a T-ring valve with receiving station. The first pig is moved out of the sending station with the medium, so there is one pig in the sending station and one in the receiving station during pumping. After pumping, the line contents can be moved into the T-outlet of the T-ring valve or back into the sending station, into the T-piece.

Close-up of an industrial T-piece pigging system with stainless steel pipes, flange connections and transparent pipe sections, equipped with valves, sensors and electric drives including cabling in a technical demonstration plant.

Both pigging systems can be connected to each other at a pipe junction. A piggable distributor node of type T56 was used for this purpose. When the distributor node is opened, the lines are connected to each other. At the same time, the open, internal gate valve performs a pig trap function. This allows the medium to be pigged up to and from the distributor node in order to achieve complete emptying of the line. This distributor node can be connected to form a matrix arrangement and thus be used for complex, piggable distributions. Further details in the product catalog under T56.

Close-up of an industrial distribution node with stainless steel pipes, a pneumatic valve and transparent lines connected to a control module; the components are part of a demonstration system.

The demonstration system can be viewed by appointment at I.S.T.'s headquarters in Hamburg.

Subscribe to our newsletter

Don't hesitate to subscribe to our newsletter to receive a small notification when we publish a new article.